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    可靠性研究


    可靠性部門介紹

    為了確保產品質量,提高產品可靠性,我公司專門成立了可靠性部門,并投入了大量人力、物力建立了可靠性試驗中心。目前可靠性試驗中心具有試驗室主任一名,實驗員若干。在試驗室管理方面,參照ISO/TS 16949汽車行業管理程序對試驗室的試驗人員、試驗設備等進行規范化管理,并根據ISO/TS 16949標準建立了企業可靠性試驗中心管理程序,確保企業對試驗項目、試驗設施、試驗室業務范圍進行有效管理,正確、迅速有效地了解產品、部件或原材料所具有的內在性能的過程要求,以驗證產品、部件或原材料是否滿足顧客和公司規定的要求。

    目前,我公司可靠性試驗中心具有的試驗室和試驗能力見下表所示。


    序號

    試驗設備

    試驗類別

    1

    直流試驗室

    直流產品上下級選擇性配合試驗;

    產品機械壽命與電壽命試驗;

    產品保護特性試驗;

    直流產品短路分斷試驗。

    2

    單相交流試驗室

    交流產品溫升試驗;

    交流產品上下級選擇性配合試驗;

    交流產品保護特性試驗。

    3

    高低溫試驗箱

    各類涉及溫度的環境試驗;

    各類涉及濕度的環境試驗。

    4

    耐壓試驗設備

    工頻耐壓試驗。

    5

    產品演示柜

    主要用于客戶參觀。


    DC250V 4000Ah/DC1000V 1000Ah直流試驗室


    高低溫環境試驗箱

    下一步,我公司將進一步對可靠性試驗中心進行擴建,計劃將新建研發樓的地下一層全部作為可靠性試驗中心,并預計投入500萬元資金(僅指試驗設備的采購)把試驗中心改為電器測評中心,業務范圍不僅包含測試,還包括評價,不通過測試,僅通過規范文件對產品進行評價是否合格。其中測試包括:(1)功能、性能測試,直流試驗室、單相大電流試驗室、三相大電流試驗室等;(2)可靠性測試,包括小型斷路器可靠性試驗設備(即操作可靠性、短路保護可靠性)、塑殼斷路器可靠性試驗設備(即操作可靠性、瞬動保護可靠性、過載保護可靠性);(3)環境測試,包括氣候環境(溫度、濕度)、機械環境(沖擊、振動)、電源與負載環境、生化環境(鹽霧、霉菌、潮濕)、電磁環境(EMC)。

    目前大部分試驗設備廠內已有,僅需重新布局規劃,部分試驗設備還需外購,如機械試驗室等。企業電器測評中心的建設將對我廠產品研發技術水平的提高及銷售起到實質性的促進作用,同時也可向客戶展示我廠的技術水平及企業實力。


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